Business

Color Service Is Investing In 4th Manufacturing Unit To Increase Production Capacity

Color Service can proudly look back on 35 years of history to ascertain how the company‘s face has transformed into a reality - globally recognised as the leader in automatic dosing systems for powder and liquid products. As a consequence, Color Service gained the trust of more than 3.000 clients and provided them with many solutions solving the problems associated with the manual weighing of products. Through its global presence, the company helps customers over the entire life cycle of the systems, including assistance with the selection of the appropriate equipment, design-in support, installation, and after-sales servicing. In 1987 Color Service was the first company to introduce in the market the first automatic dosing systems for dyestuffs, changing the approach of textile market towards automation. Thanks to high-speed irrigation screws and a unique scraper, our weighing machine mod. TRS automatically weighs every sort of dyestuff in powder or granule form, achieving a remarkable accuracy within small weighing. This device is integrated with a variety of automatic dissolving systems, which, based on the dissolution parameters and the quantity to feed dyeing machines, dissolve the dosed formula and deliver it to the customer's destinations. Additionally, Color Service manufactures dosing/dissolving units for powder chemicals (Salt, Soda, Sodium), preparing the solution without changing the proper liquor ratio, as well as gravimetric/volumetric automatic dosing systems for liquid chemicals and auxiliaries. These systems combine the speed of volumetric measurement with the accuracy of gravimetric dosing. In the textile sector, laboratory dyeing is fundamental to simulating the real dyeing production process. A wide range of laboratory equipment is designed and provided by Color Service such as automatic dyeing batches and solutions makers, volumetric solutions dosing systems with pipetting, automatic dye and chemical dispensers for small machines. All Color Service dispensing systems are able of achieving higher dosing precision, reproducibility of recipes, and high production speed that allows the production process to be repeatable 24/7 and reliable, allowing "zero defects" production. As a result, human intervention is minimized, and risk factors are essentially eliminated. All system processes are tracked and automatically monitored, and data is captured in software designed to be user-friendly and intuitive. The majority of our innovations have been oriented toward environmental sustainability and industry 4.0 regulations. The boost in productivity and product quality, as well as the significant improvement in employee working conditions along with a massive energy saving, represents the highest benefits of our automation. The fully closed and aspirated system guarantees total control of the dust released during weighing and product suction that is retrieved and reintroduced into the production cycle, with obvious ecological and economic benefits. Indeed, one of our technology's highest priorities is to substantially minimize environmental and ecological hazards by limiting energy/water consumption, reducing pollution, and reducing material waste in order to create a sustainable finished product for customers. With these trump cards in hand, the company had a significant increase in order intake in 2022, with an increase of 40% compared to 2021, a successful goal rewarding the made-in-Italy technology.